Roping HydroCyclone -Bad Operation
HydroCyclone Roping – Incorrect Cyclone Operation is often caused by too high a volume feeding into the cyclone. If the apex capacity is exceeded a condition known as roping may occur. Normally, the underflow sprays out of the apex. When roping occurs, the air core inside the apex collapses and the spiraling motion is almost lost. […]
Hydrocyclone Efficiency Curves
The Hydrocyclone Efficiency Curves are affected by many operating factors such as feed density, apex and vortex sizes and feed pump pressure. These factors will cause your cyclone classification to operate correctly, in roping or spraying mode. Everyone knows or has seen an “Ideal Cyclone Efficiency Curve” VS an actual real life hydrocyclone Efficiency Curves? I […]
SAG Mill Trommel Screen
A SAG Mill trommel screen lets you control the true discharge size of your SAG mill or the transfer size to the downstream Ball Mill circuit. A well sized trommel should not let rocks pass to the Ball Mill if they are to be more than say 5/8″ or 16mm In the image case below, strangely […]
Calculate and Select Ball Mill Ball Size for Optimum Grinding
In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do. Often, the ball used in ball mills is oversize “just in case”. Well, this safety factor […]
Levin Grindability Index Test Method & Procedure
The Ball Mill Grindability of ores is generally determined by the Bond standard grindability index test method. However, this test and procedure is not applicable to fine materials such as sands; the grindability of fine materials must therefore be determined by a comparative grinding method, for which a reference material of know grindability is required. Suitable […]
IsaMill
Look inside an IsaMill and have a look at an installed IsaMill grinding unit. IsaMill Signature Plot
Ultrafine Grinding Test Report AKA IsaMill Signature Plot
Here is an energy plot AKA an IsaMill Signature Plot AKA a Ultrafine Grinding Test Report. This test is performed using a Netzsch Grinding lab mill. I also include links to great articles about this powerful ultra-fine grinding technology. 1) IsaMill- 1:1 Direct Scaleup from Ultrafine to Coarse Grinding 2) The Benefits of IsaMill Testing 3) Industry/Research Papers from […]
How to Interpret Particle Size Distribution Data
For a great presentation on How to Interpret Particle Size Distribution Data D50 D80 D90 and D10 you need to see https://www.brainshark.com/malvern/particlesize_mining_mineral/z8azT04z0z0?v=3 by Malvern.
HydroCyclone Parts
Compare the Benefits of Steel VS Rubber/Poly-Met Mill Liners | When is Steel better than Rubber
When are steel liners better than rubber/poly-met liners in a SAG mill or Ball Mill? Let’s compare! Rubber Liners are better for abrasion grinding ie: cascade action but not for cataract mills. The graph below shows the increased operating cost of rubber and steel liners as the grinding ball size increases. Larger mill, larger ball… […]