Blogs

Remove Sulphur Dioxide from Lead Smelter by Citrate Process

Table of ContentsThe Bunker Hill Citrate-Process Pilot PlantGeneral Process DescriptionProcess ChemistryDesign and ConstructionPilot-Plant Description and OperationGas Cooling and CleaningSO2 AbsorptionSO2 Absorption ResultsSO2 Absorption RatesSolution RegenerationSulfur Separation and Solution RecoverySulfur Melting and Solution RecoverySolution MakeupChemical Usage—InventoriesH2S GenerationSafetyPersonnel RequirementsCorrosion TestingSummary and ConclusionsAppendix A. — Bunker Hill Pilot-Plant Process EquipmentAppendix B—Bunker Hill Pilot-Plant Equipment ListAppendix C—Bunker Hill Pilot-Plant Material BalanceList C-1. – Process

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Telluride Assay Determination

Table of ContentsAssay of Cripple Creek Telluride OresNature of the Ores AssayedPreparation of the SamplesCombination Wet and Fire AssayFire AssayConduct of the AssayCharges Used in Assaying Slags and CupelsAssays for Gold and Silver TogetherAssays for Gold AloneComparison of ResultsPart II. The Errors in Gold AssayingCupellation LossesAbsorption and VolatilizationRetention of Lead by Cupelled BeadsLosses of Gold in SlagsErrors in PartingStrength of

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Tellurium Assay Determination

Table of ContentsAccuracy of the MethodsSample Decomposition and Separation of Interfering ElementsDecompositionSeparation of SeleniumSeparation of Gold and Silver from TelluriumVolumetric MethodSpectrophotometric MethodProcedureStandard Curve for Spectrophotometric DeterminationsReagents Standard tellurium analytical procedures were modified to obtain the greater sensitivity needed to support a survey of tellurium resources by the Bureau of Mines. Resulting volumetric and spectrophotometric methods for determining tellurium in all

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Centrifugal Casting of Refractory Concretes

Table of ContentsCentrifugal Casting EquipmentRaw MaterialsPreparation of Test SpecimensTest ProceduresTest ResultsPreliminary TestsThe Effect of Water and Plasticizer AdditionsThe Effect of Spinning Time and ForceOther Castable CompositionsFiber ReinforcementSpalling ResistanceComposite PipeLarge-Diameter PipeConclusions As part of its program to conserve the Nation’s natural resources by developing improved performance materials, the Bureau of Mines, U.S. Department of the Interior, in cooperation with the U.S.

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Carbon-in-Pulp CIP Gold Adsorption from Cyanide Leach Slurry

Table of ContentsBatch Testing for Gold Adsorption RatesCountercurrent, Carbon-in-Pulp Batch TestingCascade Design for Countercurrent Batch TestTheoretical Aspects of Cascade DesignEstimation of Batch Carbon Retention TimesCalculation of Batch Carbon ConcentrationsCountercurrent Batch Test OperationLaboratory Pilot Test with Minus 6- Plus 16-Mesh CarbonLaboratory Pilot Plant Cascade DesignEstimation of Pilot-Stage Carbon-Retention TimesCalculation of Pilot-Stage Carbon ConcentrationsLaboratory Pilot Plant OperationConclusions A jig tailing with gold

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Improving Metallurgical Balance

Table of ContentsSearch for Weight Split All metallurgical balance techniques, old or new are based on mathematically equating the inflow and outflow of specific components at a balance point. This equality is always valid with a steady state process, but is also valid for a fluctuating process if the sampling period is sufficiently long to make inventory changes at the

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Potash Laboratory Flotation Tests

Table of ContentsExperimental MaterialsExperimental ProceduresSettling TestsTwo-Stage Mechanical DeslimingInsoluble-Slimes FlotationPotash FlotationLeaching Insoluble-Slimes Flotation ConcentratesFiltration TestsExperimental Results and DiscussionSettling TestsInsoluble-Slimes Flotation Using Various Reagent SchemesComparison of Mechanical Desliming with Insoluble-Slimes FlotationLocked-Cycle Flotation TestingFiltration TestingSummary Large tonnages of high-grade sylvinite ores, containing low concentrations of water insolubles, have been processed in the Permian basin region near Carlsbad, N. Mex., during the past 40

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Mill Bearing Strength & Grinding Mill Design

Table of ContentsPlain Bearings & Rolling BearingsHydrostatic Bearings First, let us look at the mill itself. Fig. 1 shows that there are four basic components – The shell, the heads, the ring gear and the trunnions. The heads are usually bolted to the shell. The trunnions are secured to the heads by bolts or made integrally with the head. The

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Flotation Circuit Automation

Table of ContentsFLOTATION CONTROL TECHNIQUESControl Flotation by Feed-forwardFeedback Control for Stabilising Circuit OperationControlling Circulating Loads in FlotationSelection of a Computer Control SystemOn-Stream X-Ray Analysis Flotation circuit designs are also being influenced by operating philosophies possible with computer automation. It has been pointed out that flotation flowsheets tend to be simplified through use of online control. Logical control capability can reduce the

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Automatic Grind Control

The “best” control strategy for a given plant is the strategy that most closely fulfills the overall operating objectives. The best strategy will likely not be “optimum” for any given specific goal but rather will involve a series of trade-offs made in consideration of the many factors that influence the operation in any significant way. Documentation was very important with

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Autoclave Leaching of Copper Nickel Matte

Table of ContentsMaterialsExperimental ProcedureResults and DiscussionLeaching Characteristics of MatteAgitator Speed and Leaching Time StudiesEffect of AirflowExtraction Dependence on Particle SizeGas Composition Influence on ExtractionLeaching Behaviour of Matte ResidueInfluence of Temperature & PressureEffect of Lixiviant CompositionLiquor StudiesResidue DataSummary A part of the U.S. Department of the Interior, Bureau of Mines, research program is to develop improved or alternative methods for metal recovery from

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Eddy Current Testing

An eddy current is a circulating electric current induced within the body of a conductor when that conductor either moves through a nonuniform magnetic field or is in a region where there is a change in the magnetic flux. Typical currents of this sort resemble in form the eddies in flowing streams of turbulent water, hence, the name eddy currents. Although they can be induced

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Acid Activated Clay Adsorption Properties

Acid Treatment of Bentonite: Under the influence of a mineral acid the exchangeable alkaline earth ions of bentonite are substituted by hydrogen ions. Moreover, depending on the acid concentration, temperature, pressure and reaction time, a more or less pronounced leaching process takes place. Thereby Al-, Fe- and Mg-ions are extracted from the octahedron layers. This results in a change in the

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Assay Laboratory Accidents

As the assayer at a mine is often called upon to relieve suffering in an emergency the following hints may prove helpful. Burns.—For dry burns apply freely a saturated solution of bicarbonate of soda, till the pain is allayed. The following may be used and is also applicable to scalds: Apply a mixture of bicarbonate of soda and lard. If

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Retorting Amalgam & Melting Bullion

Table of ContentsDescription of ProcessDistillationModern Retorting ApparatusMelting BullionFlux for BullionMuffle and Furnace Maintenance It sometimes falls to the lot of the assayer doing commercial work or working in a mining camp to retort the amalgam taken from the plates of a stamp mill and melt the resultant sponge of gold and silver into a bar, and assay the bar so

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Distilled Water for Assay Laboratory

Table of ContentsWhy Distilled WaterHow to Purify Water for Laboratory Purposes without DistillingA Convenient Form of Apparatus for Distilling Water Why Distilled Water In all operations in assaying and chemical analysis it is desirable to use distilled water. There are very few places where the assayer cannot procure distilled water. How to Purify Water for Laboratory Purposes without Distilling If

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Volumetric Assay Copper Determination by Solution of Potassium Cyanide

Table of ContentsPreparation of SampleUsual Assay ChargeMethod of TreatmentDetermining the Amount of CopperHow To Make a Standard SolutionCopper Assaying by Modification of Kerl’ SwedishUsual Assay ChargeMethod of TreatmentCopper Assay DeterminationVolumetric Assays The general method of assaying copper values is by what is termed the “wet” process, that is volumetric determination by titrating with standard solution of potassium cyanide. This method

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Gold Purity Testing

Table of ContentsDescription of Touch Stone and Test NeedlesMethod of UsingAccuracy Possible Description of Touch Stone and Test Needles The touch or test stone is practically a small black whetstone. Test needles (Fig. 47) are a number of slim pointed brass fingers, one end having gold points of different fineness expressed in karats (the karat is the jeweler’s standard of

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Smelting Fluxes

Table of ContentsGeneral FluxSpecific Fluxes or Flux for Specific CasesFluxes Generally Used & FunctionsScorification Fluxes General Flux In a laboratory where much work is done in a day, and the class of ore is uniform, what is called a “general smelting flux” may be made. This flux is adapted to ores that may be classified as average, but is so

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Assay Balance Scale for Weighing Samples

Table of ContentsAnalytical BalancesWeightsAssay TonWeighing Analytical Balances Buy a good button balance, for should the final weighing of the gold or silver recovered from an assay charge be inaccurate, all the previous work will have been wasted. A good button balance can be purchased for $100.00 (Fig. 42); higher grades that are more sensitive and delicate of construction will cost

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Fire Assay of Antimony

Table of ContentsUsual ChargeMeltingRecovering the ButtonEstimating Results Usual Charge Mix 10 grams of the pulped ore with 40 grams of pulverized potassium cyanide. Melting Put the charge into a 20 gram crucible or one of equivalent capacity, and cover the top of the charge with about 10 grams of dry table salt. The salt cover prevents the charge from boiling

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Gold Bullion Assay

Table of ContentsDrilling Bullion Bar for SamplingGold and Silver FinenessWeighing Sample Drillings and QuartationCupellationRolling Coronets and AnnealingPartingCalculating the Gold Content of BullionDetermine the Silver Fineness or % of Silver in Gold Bullion Drilling Bullion Bar for Sampling Bullion submitted for assay is usually brought in the form of bars, bricks, slugs or buttons, and a sample of bullion in this form

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Scorification

Table of ContentsWhen is Scorification Assay UsedUsual ChargeMeltingPouring Definition of Term Scorification: Scorification may be defined as a reduction and a partial or preliminary cupellation successively performed in the same container without removal of the container from the muffle until volatilization is stopped by the slag entirely covering the charge. When is Scorification Assay Used Scorification is the proper method of

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How to Assay Gold & Silver Ore

Table of ContentsClassification of OresSulphide OresFluxingMelting FurnacesCupels and CupellationWeighing and QuartationPartingCoarse Gold in Assay Sample Classification of Ores In fluxing ore for gold and silver, first determine the nature of the sample submitted for assay. Three different classifications may be made in the preliminary examination of ores; first, pure quartz (very glassy or vitreous); second, no quartz (plastic and free from

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