Blogs

How to Find Old Abandoned Mines

Table of ContentsResistivity Theory & Void DetectionDescription of Automated Resistivity MethodData InterpretationDiscussion of MethodField Test ResultsCentral City, Ky—Busick MineMarshall, Co—U.S. Geological Survey Test AreaDanville, IL—VJ-Day MineSheridan, WY—Acme MineSheridan, WY—Monarch MineSparta, IL—Holiday MineSummary and Discussion Abandoned mines are a recurring problem for today’s mining industry. In coal, metal, and nonmetal mining they pose a safety hazard if current workings intercept them;

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Rod Mill Design Calculations

 EF1 – Dry Grinding – for the same range of work, dry grinding requires 1.3 times as much power as wet grinding. EF2 – Open Circuit Grinding – when grinding in open circuit ball mills, the amount of extra power required, compared to closed circuit ball milling, is a function of the degree of control required on the product

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Dredging Safety

Table of ContentsDredge AccidentsDredge OperationsGeneral Hazards AnalysisPipeline HazardsRailing HazardsLadder HazardsElectrical HazardsWire Rope HazardsFire HazardsPersonal Flotation Device In the 1940’s, we visited hydraulic and dredge mining operations in Alaska and California. He also reviewed 10 yr of accident data pertinent to such mining in the United States. The data, covering the period 1933 to 1942, included those related to 36 fatalities

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Clay Dewatering – Clay Flocculation – Settling – Thickening

Table of ContentsClay Mining & Beneficiation ProceduresEarly Dewatering ExperimentsPhosphatic Clay Characteristics and FlocculationEarly Dewatering TechniquesFreeze-Thaw TechniquesCrust DevelopmentOverburden Pumping TestDewatering With Moving ScreensSand-Clay Sandwich ProcessAndco ProcessSand WickSwift, Inc., In-Line Sand-Clay MixingTechniques Under Current EvaluationEstech Sand-Clay Mix Using The Enviro-Clear ThickenerDredge-Mix ProcessDredge ProcessSand Spray ProcessDeveloping TechnologyGardinier Inc. ProcessBureau of Mines Rotary Trommel The Florida phosphate industry currently produces more than 80% of

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Using Wetlands for Treatment of Mine Water

Table of ContentsWetlands as Water Treatment SystemsConstructed Wetlands: Primary Design CriteriaLaboratory StudiesField StudiesConstructed Wetlands: Secondary Design CriteriaConstructed Wetlands: Current DesignsSummary Acid mine drainage is one of the most persistent industrial pollution problems in the United States. Over 5,000 miles of our country’s streams and rivers still fail to meet water quality standards due to acid mine water that originates primarily

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Mill Operator Training Program

Table of ContentsOperating Manuals ContentsOperating Manuals DevelopmentTraining Module Contents Few people would dispute the necessity of transmitting literally thousands of pieces of information about the new plant to the operator. In fact, there is really only one way to actually do it We have found that writing a series of custom plant operating manuals, specifically designed for an education level

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Acid Activated Clay

Acid-activated clays are produced almost exclusively from southern or nonswelling bentonites by treatment with various mineral acids. When used for their ability to decolorize or “bleach” color pigments from vegetable and petroleum oils, they are called bleaching clays or bleaching earths. Although sometimes confused with fuller’s earths, which are also sometimes called bleaching clays (Table 1), they differ by virtue

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Atmospheric Elution Process

Table of ContentsComparison of Batch and Continuous Elution SystemsMechanicalOperational ComparisonMetallurgical Results Acid-washed carbon is loaded into the top of the column from a feed vessel and allowed to rill into the feed hopper. The carbon flow from the feed vessel is automatically choked and will only feed as carbon is withdrawn from the base of the column. There is sufficient

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Solvent Extraction & Electrowinning Operating Costs

Table of ContentsReagent ConsumptionKerosene UsageAnode ConsumptionElectrolyte BleedPower ConsumptionMiscellaneous Tankhouse Costs It is fairly easy to separate the capital cost for SX from that for EW. For this reason one might choose to categorize the operating costs in the same way. However, because of the way SX-EW plants are designed and operated and the manner in which costs are allocated this

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Gold Recovery from Molybdenum Concentrate by Cyanide Leaching

Here we describe a cyanide leaching-carbon adsorption plant designed to recover the gold from the molybdenum concentrate. Process Design: The molybdenum concentrate assays typically, 45 percent molybdenum, less than 1 percent copper (chalcopyrite) and 3.5-5.0 percent iron (chalcopyrite-pyrite). Gold and silver average 8 and 40 ppm respectively which at an average molybdenum concentrate production of 10 tonnes per day translate into

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Recover Ultrafine Chalcopyrite by Flotation

Table of ContentsRaw MaterialsExperimental Procedure and EquipmentMineral SamplesBubble SamplesSample PreparationPure ChalcopyriteChalcopyrite OreFlotation ConditioningConventional ConditioningPressure ConditioningLow- and High-Agitation ConditioningSonic ConditioningFlotationHydrophobic Chalcopyrite TestsConventional Laboratory FlotationLocked-Cycle Laboratory FlotationSplit-Circuit FlotationDissolved Air FlotationGrid FlotationHydrophobic Nature of Ultrafine ChalcopyriteConventional Laboratory FlotationLocked-Cycle Laboratory FlotationSplit-Circuit Flotation DesignFlotation ConditioningFlotation Bubble Size Froth flotation is used almost universally in the beneficiation of base metal sulfide ores. Although flotation is very

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Absorbent Clays

Key Properties and Tests of Absorbent Clays: Clay deposits in the ground contain from 30-40% water. This leads to the remarkable observation that a thick clay bed that can support heavy machinery is by volume 50% water. Most clays when they dry shrink noticeably. Wyoming bentonite, for example, develops a “popcorn-like” appearance on drying owing to a great reduction in volume.

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Effect of Column Flotation Bubble Size

Table of ContentsBubble SizeBubble Size vs Loading & RecoveryEffects of Large Bubbles Bubble Size The most important physical aspect of flotation is bubble size. While most people agree that small bubbles are needed for good flotation, what is meant by “small bubbles?” We have always maintained that the bubbler is the heart of the column and have spent many years

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Gy’s Particulate Material Sampling Theory

Diagrams Gy’s decomposition of the overall estimation error (OE). OE is the difference between the grade of the lot of particulate material and the grade of the sample. OE consists of two components: Total sampling error (TE) and analysis error (AE). The theory concentrates on TE. TE consists of preparation error (PE) and sampling error (SE). PE is handled qualitatively

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Spiral Separators VS Concentrating Tables

Table of ContentsConcentrating TableSpiralsComparison Concentrating Table As far as the efficiency of the concentrating table is concerned, it has been established that a table can clean coals of 9.5mm x 0.075mm(3/8″ x 200mesh) with high efficiencies and low probable errors. It is, however, important to notice that the particle size of coal treated on a table has a significant influence

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Gold Room Equipment List

The advantages of the replate system are few, but significant: It greatly reduces the amount of slag produced. Since less slag is produced, the manhours and equipment required to handle the slag are also reduced. Gold losses to slag are proportionally reduced. Steel wool costs are reduced. Steel wool replacement is done twice per year instead of once or twice

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Mobile Conveying System Design

Table of ContentsMobile Conveyor ConstructionConveyor TransportersMovement of ConveyorsConveyor Alignment The philosophy behind the design and construction of the mobile conveying system is to allow flexibility and rapid movement or “mobility” of conveyors to follow the production face operations on a daily basis. During the conceptual stage, Foster Yeoman engineers were challenged to develop their own unique system to meet the

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Precious Metal Refining

Table of ContentsSmeltingSilver RefiningGold RefiningChlorination-ElectrowinningDissolution/PrecipitationPGM Recovery and Separation Precious Metal Refining: Dore is a mixture of gold and silver typically containing less than 5% base metal impurities. The exact composition varies widely depending on its source and processing history. Dore producers, in deciding whether or not to refine their dore, can custom design a facility around a single feedstock. Refiners, in

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How Does Heap Leaching Agglomeration Work

Agglomeration means that the clays and fine particles contained in the ore adhere to the coarser particles and create a coating of fines around the coarse particles. When the ore has few fines and the percolation problems are not severe, the addition of a liquid may be all that is necessary to render the fines immobile in a heap. When

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Mineral Liberation Analysis

Table of ContentsLiberation from a Multi-sized FeedLiberation with Multiple Composite ClassesModel of Liberation from a Binary SystemProposed ModelMathematical Treatment Monte Carlo SimulationMineral Liberation Analysis Computer Simulation Liberation data were obtained from polished mounts made from the various size fractions produced during the batch grinding experiments. Representative portions of each size fraction were first treated with ethanol and then mounted in

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