Blogs

Calculate Slurry Flow / Volume

An example of how you can calculate the slurry flow/volume of a given SG, %Solids and Tonnage. EXAMPLE: 3,400 tons of dry solids is processed in 24 hours in water with a specific gravity of 1.0 and the concentration of solids by weight is 33% with the solids having a specific gravity of 3.7 then using the formula below: https://www.911metallurgist.com/calculate-capacity-agitator-conditioner

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Percent Solids to Specific Gravity Conversion of Slurry

Here is the formula for specific gravity of a slurry, S is: S = specific gravity of slurry Si= specific gravity of liquid phase Ss= specific gravity of solids phase Cw = concentration of solids by weight Cv= concentration of solids by volume EXAMPLE: if the liquid has a specific gravity of 1.2 and the concentration of solids by weight is

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Filter Cake Moisture Analyzer | Scale to Measure Humidity

Part of your slurry dewatering system is the production of a filter cake. Obviously that cake must have as low a moisture as possible. A great tool you can give your operator to measure, determine and monitor that concentrate filter cake humidity and control their process variable is a moisture scale like this.  You just load the scale with 50

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How to Size a Cyclone | Hydrocyclone

How to Size a Cyclone or Hydrocyclone has a well establish step-by-step process for which Richard A. Arterburn was a pioneer.  Since this paper and its hydrocyclone sizing method is becoming hard to find, I uploaded it on here. Use the 911Metallurgist Online Cyclone Design Calculator. https://www.911metallurgist.com/hydrocyclone-design-equations-and-sizing-parameters-calculations I also include an Excel file prepared by Alex Doll from SAGMilling.com to help

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Hydroxamate Collectors

Let me point you to two good papers on the flotation of mixed copper oxide and sulphide minerals with xanthate and hydroxamate collectors. A great detailed thesis called “An Investigation of Copper Recovery from a Sulphide-Oxide Ore with a Mixed Collector System” and one called “Flotation of mixed copper oxide and sulphide minerals with xanthate and hydroxamate collectors” are both must

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Bond Work Index Formula-Equation

Table of ContentsBasic EquationsSize Distribution and Exposure RatioEquations for Work Index VariationsWork Index and Crack Energy What is the Bond Work Index Formula-Equation?  In case you had forgotten, here is a classic: You can read all the details of this now “Biblical” grinding power requirement calculation formula in Fred Bond’s original paper.  You can also review the step-by-step Bond Work Index

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Compare Flotation Test Results

Learning how to compare flotation test results made easy:  One set of test from Lab A is displayed by the red dots and compare to the blue and/or green data set from Lab B. Lab B is red inferior. Here are the comparative Grade VS Recovery Curves. Metallurgical Efficiency: One of the most important and basic concepts in mineral processing is

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Remove Trash from Flotation Circuit via Screen-Box in Grinding Circuit

An on-stream analyzer and small regrind cyclones (their small 1/2″ Apexes) were being plugged by trash coming from the underground mine in the form of wood and plastic.  A simple solution was to install a homemade screen box on the cyclone overflow prior to feeding flotation.  The operator cleans it daily, thanks to the overhead crane.

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Slurry Stream Sample Cutter Dimensions for Grinding Circuit Survey

A good grinding circuit survey (and flotation circuit sampling) is only as good as the sample cutter used for each slurry stream.  Correct sampler volume and opening size insures your sample is representative of the concentrator stream you are testing.  Here is a good suggested design with opening dimensions.  You need to add the handle that matches your sample point

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Schuhmann Plot

A Schuhmann Plot help smooth out particle size data. I attach a graph created for a settling test of flotation concentrates. You draw/create a Schuhmann Plot using the details found in  https://technology.infomine.com/enviromine/ard/mineralogy/Size%20&%20Liberation.htm and https://www.chem.mtu.edu/chem_eng/faculty/kawatra/CM2200_2009_HW_3_sizedist.pdf

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How to Estimate the Cost of Building a Mine

Here is a Table to help or show you how to estimate the cost of building a mine in today’s market.  You can roughly estimate how much is the cost of building a new mine by its rated capacity.   The daily plant tonnage MULTIPLIED by $5000 to $25000 of the 2013 US$.  A good rule of thumb for any

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Benefits of using SART on a Zn CN solution

In the absence of SART Process, cyanide is consumed by the leaching of cyanide-soluble zinc minerals present in the ore, generating a WAD cyanide-zinc complex (Zn(CN)42-) in solution. This dissolved WAD CN-Zn complex circulates back to the leach in the recycled Barren Leach Solution (BLS), and further reacts with Ag2S in the fresh ore to form insoluble Zn(CN)2 according to

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Gold in Ghana

https://911metallurgist.com/30-Ghana-Gold-Facts   30 insane stats about Ghanaian Gold Mining [Infographic] – An infographic by the team at 911 Metalurgist

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Gold CIL & CIP Gold Leaching Process Explained CCD

Table of ContentsLearn CyanidationDevelopments in the Carbon-In-Pulp ProcessDesign CriteriaCommercial Operations Cyanide is a lixiviant, or reagent that is used to leach, often in tanks, gold from a solid matrix and form a gold cyanide complex.  The gold cyanide complex is then extracted from the pulp or slurry by adsorption onto activated carbon. CIL stands for carbon-in-leach. This is a gold

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Asteroid Mining

https://911metallurgist.com/keep-mining/ Crushing Grinding Gravity Concentration Froth Flotation Leaching (Gold-Silver/Copper or Others) in Tanks or Heap Electrowinning and Smelting Thickening & Filtering / Tailings & Water Treatment Laboratory & General Mineral Processing Categories Concentrator Manuals/Procedures Crushing & Screening Dewatering Equipment Feeders and Conveyors Flotation Flowsheets & Flowcharts Geology Gold Extraction Cyanide Leaching Gold Refining Gravity Concentration Grinding Ball Mills Classification HydroCyclones

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