Blogs
Calculate Ball Mill Ball Size for Optimum Grinding
In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do. Often, the ball used in ball mills is oversize “just in case”. Well, this safety factor can cost you much in
Procedure Residual Copper Soluble Analysis -Assay Method -Acid
Table of Contents1.3 Ensure that necessary solutions are prepared in suitable volume.Sequential Copper Analysis Method METHOD for SEQUENTIAL AND RESIDUAL COPPER ANALYSIS PURPOSE: To determine, through sequential dissolution, the probable copper distribution by copper mineral in a sample. SCOPE: Matrix: Copper ores Analyte: Copper (Cu) Range: <1-20%. Accuracy/Precision: This method is not intended to be accurate since there is
Technologies that will change mining in the next years
Table of Contents1. Mobile internet2. Automation3. Internet of things4. Cloud5. Advanced robotics6. Autonimous or near-autonomous vehicles7. Energy storage8. 3D printing9. Advanced materials10. Advanced oil and gas exploration and recovery11. Renewable electricity Some emerging technologies are set to completely transform the way mining professionals will operate over the next 10 years. Whether we are talking about improving productivity, saving money or
Democratic Republic of Congo: child labor in the mines
The rates of child labor in Africa are simply scary. However, when you combine the factors “Democratic Republic of Congo” (DRC) and “mines”, you get even scarier numbers. Apparently, the International Day Against Child Labor (June 12) is not celebrated in the Congolese ore pits, like any other day. Every minute spent in the mines is dedicated to work, even if
Mineral Processing Engineer
A Mineral Processing Engineer does https://en.wikipedia.org/wiki/Mineral_processing after studying at a great school like https://www.mine.queensu.ca/Undergraduate-Studies/Degree-program-overview.html Both men and women can do this enjoyable career. A good Mineral Processor applies science to the practical world.
Levin Grindability Index Test Method & Procedure
The Ball Mill Grindability of ores is generally determined by the Bond standard grindability index test method. However, this test and procedure is not applicable to fine materials such as sands; the grindability of fine materials must therefore be determined by a comparative grinding method, for which a reference material of know grindability is required. Suitable reference materials are not easily
Three quarters of the world’s mining companies are based in Canada but there aren’t enough overseas laws
Table of Contents1. Griffiths Energy2. Barrick Gold Corporation3. Anvil Mining Did you know that Canada is the home of 75 percent of the planet’s mining companies? That’s right! At least, according to the Foreign Affairs, Trade and Development of Canada. After all, it’s Canada that is keeping the mining industry “glued” together, hosting almost 1,300 mining companies that are investing hundreds
Quick Grind Check -How to Quickly Estimate Grind Size or P80 | Operator Tips
An easy and fast/quick way for grinding operators to get an idea and estimate their grinds is to follow this procedure. https://www.metcomconsulting.com/ Using a calculator an those 2 simple tools will get you a fast P80 or Pxyz. This great simple tool/method lets you estimate the grind size of any stream using a wet vibrating screen (single deck) and a
IsaMill
Look inside an IsaMill and have a look at an installed IsaMill grinding unit. IsaMill Signature Plot
Ultrafine Grinding Test Report AKA IsaMill Signature Plot
Here is an energy plot AKA an IsaMill Signature Plot AKA a Ultrafine Grinding Test Report. This test is performed using a Netzsch Grinding lab mill. I also include links to great articles about this powerful ultra-fine grinding technology. 1) IsaMill- 1:1 Direct Scaleup from Ultrafine to Coarse Grinding 2) The Benefits of IsaMill Testing 3) Industry/Research Papers from Conferences An IsaMill by Xtrata/Glencore
How to Interpret Particle Size Distribution Data
For a great presentation on How to Interpret Particle Size Distribution Data D50 D80 D90 and D10 you need to see https://www.brainshark.com/malvern/particlesize_mining_mineral/z8azT04z0z0?v=3 by Malvern.
Optimum Froth Bed Depth Levels
When the pulp levels on all cells appears high (shallow froth bed thicknesses or depth). This causes unstable froth which constantly produces a low density “run-away” or wet, watery un-drained rougher concentrate rich in mechanically floated (entrained) “other materials” and containing most of the frother (added to flotation feed) itself. ** Operating at shallow froth bed causes much of the
Compare Hydroxamate AM2 Rinkalore CTC3 Oxide Collectors
In this series of tests aimed to Compare Hydroxamate Collectors namely: AM2 Rinkalore and CTC3 we now conclude. All data indicate the CTC3 is a more selective reagent. In all tests, metallurgy was improved. Nowhere were the results produced by CTC3 inferior to AM2. Although AM2’s Lab Recoveries can look “attractive”, the AM2 reagent shows problematic to nearly insurmountable practical issues
Oxide Flotation Collector | Collector for Copper Oxide Ore
In this flotation tests and evaluation for the best collector for copper oxide “ore” 911Metallurgy continues with material that’s 60% Oxide copper. Sample C: 1.7% Copper about 60% Oxide Cu Rougher Tests: Both reagents appear to behave similarly as the “blue dots” are seemingly a continuation of the trend started by “red dots”. Oxflo and Axis show that the more %Mass
Flotation by Hydroxamate: OXFLO- CTC vs AXISHOUSE-AM2
The order of Hydroxamate flotation testing was first OXFLO for 3 days, then AXISHOUSE’s tests were performed 3 weeks later for 7 days. The results of each “Ore Type” or Samples tested by OXFLO (OxF) and AXISHOUSE (AH or Axis) is graphically displayed and evaluated in this report. Prior to testing their chemicals, each “Ore Type” or Samples was tested
Hydroxamate for Copper Oxide Flotation
Table of ContentsOresCollectorsFlotationImportance of Mineralogy and Assay Methods Here is a comparison of two Hydroxamate Collectors used for the flotation of Oxide copper, namely CTC3 from OXFLO and AM2 (AKA Rinkalore) from AXISHOUSE. This report contains a comparison of the scoping test-work done by both suppliers to determine which one is the best Oxide Collector . Test Summary #1 Flotation
OXFLOAT CTC3
The earlier versions of OXFLOAT CTC3 had been in production since 1972 and currently Oxflo’s manufacturing partner supplies 700 mt of this product to their local market annually. They have a further manufacturing capacity of 800 mt, taking them to a total of 1500 mt per year. Currently OXFLOAT CTC3 has displaced AM2 at one of the African operations, with
Pb Oxide Floatability & Selectivity VS Sulphidizer Usage
The use of a sulphidizer is common in oxide flotation recovery. Na2S (Sodium Sulfide) can help “activate” oxide minerals behave as sulfides. The tests performed by both vendors showed noticeable technical differences between both reagents. AM2 constantly requires the use of Na2S as its copper activator while CTC3 does not rely on Na2S. This dependence on Na2S causes AM2 to
Naturally Floating Gold and Silver Lost in Pre-Flotation
It is clear the Pre-Float stage creates much looses in Cu, Au and Ag. Mineralogy work on this stream would help understand why the metals are naturally floatable using only MIBC. Knowing the cause of this floatability (chemical, physical or mechanical) would open the opportunity to implement solutions that would increase Cu, Au and Ag Recoveries by reducing their losses
Copper Oxide Flotation
Continuing with the evaluation of copper oxide flotation using hydroxamate we now evaluate a rock that’s 41% copper oxide with some lead oxide included. Sample B: 1.8% Copper about 41% Oxide Cu Rougher Tests: Unseen in these charts is the order in which the results were obtained. The last/best “Blue” dot (the best data point) was the last test of
The Importance of %Mass Pull in a Flotation Circuit | What is Flotation Mass Pull
What is flotation mass pull and why does it matter so much? If we consider the total Plant Feed of 2800 TPD as 100% of the mass and we produce say 59% Cu Recovery or 84 TPD of Cu conc, we would find that 3% of the “mass” is in the concentrate. We therefore label %Mass Pull as the %
Compare the Benefits of Steel VS Rubber Mill Liners
When are steel liners better than rubber/poly-met liners in a SAG mill or Ball Mill? Let’s compare! Rubber Liners are better for abrasion grinding ie: cascade action but not for cataract mills. The graph below shows the increased operating cost of rubber and steel liners as the grinding ball size increases. Larger mill, larger ball… increases the cost benefit of