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In some designs it is very easy to replace portions of the deck in just a few minutes. In the bigger screens to replace just a portion takes time, with these decks a screen will be temporarily patched. Just putting a patch on does two things, first allows the repair to be done when it is convenient for everyone, mechanics

  When you are supervising a set of screens these are the variables that you have to watch for: SPEED OF VIBRATION: DEGREE OP SLOPE: TONNAGE: WETNESS or Moisture OF THE ORE: MECHANICAL CONDITION: The operator will have two or three indications that As an operator you have control over two of these variables, mechanical condition and Tonnage. The speed

Now is the time we start-talking of operating variables of crushers. I will talk about the crushers first, then the screens, and finally both together as a circuit. The variables for the crushers are: SIZE OF THE FEED, SPEED OF CRUSHING, THE HARDNESS OF THE ORE, MECHANICAL CONDITION, SIZE OF THE FINISHED PRODUCT, All of the above are simple to

To check the gap on a crusher a procedure called LEADING is done. A lump of lead, whose dimensions are greater than the gap of the crusher, is lowered through the crusher while the crusher is running. The lead is pulled back through the crusher very slowly to be sure that it is flattened as far as it can be.

Table of ContentsScreen Vibration PatternsVibrating Screen DesignScreen CapacityVibrating Screen CapacitySCREENINGVibrating Screen CapacityVibrating Screen SPECIFICATIONSFloating Circle MotionWhat It IsHow It WorksMethods of Fastening Vibrating Screen ClothDouble Deck Vibrating Screen—Floor MountedScreen Frame Sizes and Scale-Up ProblemsMajor Screen ComponentsFundamentals of Vibrating Screen Size Selection When the smaller rock has to be classified a vibrating screen will be used. The simplest Vibrating Screen Working Principle can

Table of ContentsGrizzly Screen DesignGrizzly Bars Vibrating Grizzly Screen The screening a Static Grizzly separator does is sort and classify the rock according to size. The first stage is SCALPING. This is the practice of removing any material that may slow production. It may be rock that is too big for the equipment to effectively handle, or fine material that is taking

  Any of you that are at all familiar with the Gyratory crushers and Cone Crushers that the former are used as Primary crushers will probably note many similarities between the types. Each use a cone shaped crushing surface, and the same principal in the eccentric is employed to develop the crushing action required. The difference between the two is first the

  The second group of crusher components consists of the Cone Crusher’s oil system, the Cone Crusher’s dust seal and the thrust-bearing. The oil system, like the one used with the primary crusher, is one that requires a large EXTERNAL RESERVOIR. It has the same features that was described earlier in the chapter that dealt with the Primary crusher. It too

As you can imagine the forces that are put onto the main frame and body of a cone crusher are fairly great. So what happens if something that can’t be crushed, like a steel bolt, gets into the crusher? Instead of damaging itself the crusher has a built in safety device. The tramp steel release. This will take the form

As the ore enters the crusher it lands on top of the cone crusher’s distributor plate and is evenly spread over the entire crushing surface by that gyrating action.  We will come back to the crushing action in a few moments but first let’s finish discussing the components of the crusher. The remaining five parts can be taken in two

  In this sector on Secondary and Tertiary crushing, we will continue the practice of talking about different equipment, the work it does, and the effects of what I call operating variables.  These variables are anything that affect the performance of the equipment. Lets begin with an over view of these two crushing stages. Then describe various flow sheets, and discuss the

Single Toggle Blake Double Toggle Blake Single Toggle Blake Single Toggle Dodge Jaw Crusher

The operating skills that are needed to be developed are almost identical to the ones that we just finished discussing with the gyratory. The same operating variables and job perimeters are in effect here as well so I won’t go into them. Before getting into the next chapter there are a few Jaw Crusher Safety tips that I would like

Although the jaws do the work, the real heart of the jaw crusher and its components are the toggle plates, the pitman, and the ply wheel. These are the parts and components that generate the crushing action and provide the energy needed to break the ore. Let’s follow the chain of events within a crushing cycle to see how they all

              The fourth operating variable is the capacity of the crushing circuit. We have talked about the size of the ore, the hardness, and the condition of the equipment, the RPM, and the speed in which the crusher will crush the ore. The sum of these things add up to the crushing capacity of

As the Crusher Concave Liners and Mantle Wear out there is a period when the crusher won’t be as efficient as it could be. This can be a very frustrating period for the operators. Since the throughput drops and operators have to work harder, usually doing the same thing over and over again. Unfortunately to get the most from the equipment requires