Blogs

Hydrocyclone Working Principle

The third type of classification used in mining is the Hydrocyclone, commonly called a Cyclone. Unlike the others it has no moving parts and is worked in conjunction of another piece of equipment, a pump. To understand the Hydrocyclone Working Principle we must first know its components.  Beginning at the top, there is the OVERFLOW DISCHARGE. Unlike the rake and

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Screw Classifier Manufacturers

Spiral Classifiers provide greater sand raking capacity, have improved gear reducer and drive arrangement. Available in three degrees of submergence, in three tank styles, single, double or triple pitch spiral, with either manual or hydraulic lifting device. If you are looking for an affordable screw classifier manufacturer, contact us.

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Spiral Classifier for Mineral Processing

In Mineral Processing, the SPIRAL Classifier on the other hand is rotated through the ore.  It doesn’t lift out of the slurry but is revolved through it. The direction of rotation causes the slurry to be pulled up the inclined bed of the classifier in much the same manner as the rakes do. As it is revolved in the slurry

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Rake Classifier

Table of ContentsRake ClassifierParticle ClassificationStraight RAKE ClassifiersHow to Control a Rake Classifier Let me describe a cycle of the Rake Classifier arm to you. The arm, with a series of rakes along its length, drops into the flow of slurry and is pulled upwards. Some of the fine material will flow over, the top of the rake. The rest will

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Screw Classifiers

To be successful in a obtaining a uniform grind that is necessary to achieve a high percentage of recovery it is necessary to control the degree of fineness that the ore is reduced to. This is done by separating the fine material from the course and regrinding the coarse until it is fine enough for efficient mineral extraction. To be

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Grinding Circuit and Mill Safety

  Grinding circuits are made up of large, moving pieces of machinery. When carrying or moving objects in and around this equipment extreme care should be taken. As an example, when operating the crane, never hoist anything directly over the mills. If it is necessary to take long pieces of material, like pipes and lumber in between or around this

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Ball Mill Circulating Load

The concept and theory to best understand a Ball Mill Circulating Load is shown here as an excerpt from Arthur and Ball mill circulating load PPT Circulating load based on pulp density Circulating load based on screen analysis    

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Operating and Troubleshooting a Grinding Circuit

In the operation of a grinding circuit you are managing several pieces of equipment as a single unit. If you make a change in the ore in the fine ore bin, that change will be reflected through the entire grinding process and beyond into the rest of the concentration system. The first thing that an operator will have to learn

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Hydrocyclone Operation

The hydrocyclone operation consist of having the ore slurry pumped into its feed inlet, the ore is then separated by size with the fine material coming out of what is referred to as the “OVERFLOW” via a Vortex Finder. The mineral that still requires grinding is named the “UNDERFLOW” via the Apex Finder. These two terms, the “overflow” and “underflow”

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Operating a Grinding Circuit -Understand Your Flowsheet

The next thing that I would like to discuss is the operation of the circuit as a unit. The CIRCUIT is the common name obtained from the path that the ore takes as it progresses through any particular process. In this case grinding. I won’t deal with start-up procedure as it will change from mine to mine depending on the

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Grinding Mill Liners

Table of ContentsGrinding Mill Rubber LinersRubber & Steel Combination Liners There are basically two groups of Grinding Mill Liners. Ones with a HIGH PROFILE and those with a LOW PROFILE. The high profile liner is designed to give the media the higher lift. This type will be used in mills that are designed for primary grinding and as a result

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Tumbling Mill Critical Speed

Table of ContentsHow to Analyse the Power Draw in Tumbling MillsMill Power Draw AnalysisEffect of Speed and Filling on PowerDiscussion of the Results I am going to discuss only one more variable that has to do with grinding media and that is CRITICAL SPEED of Tumbling Mills. The throughput of a mill may be increased by increasing the revolutions per minute of

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AG Autogenous Grinding

Table of ContentsIntermediate Autogenous GrindingAutogenous Grinding ExplainedTest ConditionsGrinding Characteristics of Short Mill Versus Long MillObservations and Recommendations The third type of mill that I mentioned was an AUTOGENOUS MILL, this type of mill uses a completely different type of grinding media; the rock itself In conventional milling, the ore is crushed to, plus or minus, 3/8 of an inch, before

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Rod Mill Liners

Among the cast materials used for linings are Ni-Hard. chrome-molybdenum steel, and manganese steel. Rolled alloy steel plate with lifter bars is available Rod mill liners are subjected to severe impact. Premature breakage and scrap loss are reduced by correct selection of liners for the specific gnnd-mg duty. Additional benefit results from use of a backing material, such as rubber between

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Cyanide Free Gold Leaching Alternative

What is cyanide and why do we need cyanide-free gold leaching process? Cyanide (CN–) has been used since 1889 to recover gold from hard rock.  As sodium cyanide (NaCN), it reacts with gold, oxygen (O), and water (H2O) to form a gold cyanide complex (Na [Au(CN)2] ) and sodium hydroxide (NaOH).  The chemical reaction dubbed the “Elsner Equation”, named after

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Ball & Rod Mill Density – How Water Impacts Grinding

Density, if you recall is the ratio of ore to water and is measured as a percent of solids in the water. It will control the grind in two ways. It affects retention time and helps distribute the ore through-the mill so each piece of rock will come in contact with the surface of the rods. To maintain a proper

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Grind Calibration Curve -Laboratory Test

Before doing multiple laboratory flotation bench tests in which you need P80 grind controlled or predicted, you need to build a Grind Calibration curve following this short procedure. You will consistently add sufficient water to the mill to achieve a pulp density of 67% solids (Example: 1 kg solids + 0.5 kg water or 2 kg solids + 1 kg water.)

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Moly-Cop Tools – Download

Here you will find the Moly-Cop Tools Version 3.0 Download 1 and download 2 collection of Excel files. Also find 2 great little PDF ‘free’ courses at https://www.scribd.com/doc/155884044/Moly-Cop-Tools-1 and https://www.scribd.com/doc/214561051/MCTools-Basic-II https://www.arrium.com/

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Molybdenum Grind Size & Liberation VS Collector Dosage for Recovery by Flotation

In an effort to evaluate the metallurgical results of an operating plant, 3 process stream samples (red points) provided were subjected to detailed modal analysis using protocols established for mineralogically similar ores. This method of analysis provides quantitative estimates of the mineral composition and of the mineral fragmentation characteristics. This data can then be used to evaluate the efficiency of the

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